YUANFONG PRESS
HALLMARKORG
The short cycle press line and raw board (PB/chipboard/HDF/MDF/ plywood) are pressed together through short cycle press with high pressure,high temperature and short cycle time.
The hot press machine also can press veneer&Phenolic film on MDF,chipboard,plywood.
With different pressure,various of textures can be produced,such as glossy,matte,wood grain,marble etc.
The pressure can from 1200T to 3200T (based on 1220*2440mm board).The raw board size : 1220*2440 / 1220*2745 / 1220*3050 / 1830*2440 / 2100*2800 / 1830*3660 etc. other size can be customized.
The Finished product can be processed to wardrobes,wallboard,flooring,furniture,etc.
| Model | Total Pressure of the Width(kN) | Diameter of Plunger Cylinder(mm) | Number of Plunger Cylinder(pc) | Width Size |
| YXS-1200 | 12000 | φ320 | 6 | 4'x8' 4'x9' 4'x10' 5'x8' 6'x8' 6'x9' 7'x9' more Size Can be Designed |
| YXS-1400 | 14000 | φ340 | 6 | |
| YXS-1600 | 16000 | φ340 | 8 | |
| YXS-1800 | 18000 | φ320 | 8 | |
| YXS-2000 | 20000 | φ340 | 8 | |
| YXS-2400 | 24000 | φ360 | 8 | |
| YXS-2800 | 28000 | φ400 | 8 | |
| YXS-3200 | 32000 | φ420 | 8 |
Model: A
Model A is the basic starting model for short cycle press line, besides press units, it has additional auto board loading machine and manual trimming station.
Model: B
Model B has the extra clean unit for raw boards based on model A,it has additional auto board loading machine and unloading machine.
Model: C
Mode C has the extra clean unit for raw boards based on model B,it has additional Board Laying Machine、Trimming machine、board turnover machine and moving stacking machine.
Model: D
Mode D has the extra clean unit for raw boards based on model C,it has additional Board hooking machine、 Dusting Machine、Positioning table、Transition table、Board Turnover Machine.
Model: F
Model F has the extra clean unit for raw boards based on model D,it has additional Protection plate collection、Cooling Line、Inspection table、Protection plate collection.
Model: S
Model S has the extra clean unit for raw boards based on model F,it has additional automatic paper laying、driven infeed roller conveyor、robots、protection plate collection.
- The Short Cycle Press Line auxiliary time is short, and the press can be closed and pressurized quickly.
The short cycle press line with high technology,high performance,high quality is our technical principle,which can be visualized in whole manufacturing process,routine test and delivery inspection as well as in the control of raw material purchase and stable accessories selection.
1. Regular Cleaning and Lubrication
Regular cleaning and lubrication are fundamental aspects of short cycle press line maintenance. Remove any dust, debris, or adhesive residues from the equipment. Use suitable cleaning agents and non-abrasive materials to avoid damaging the surfaces. Additionally, lubricate the moving parts, such as chains, bearings, and guides, as per the manufacturer's recommendations to minimize friction and wear.
2. Inspection and Maintenance of Heating Elements
The heating elements are critical components of a short cycle hot press line. Inspect them regularly for any signs of damage or malfunction. Check for broken or worn-out wires, loose connections, or hot spots. Replace faulty heating elements promptly to ensure consistent heat distribution and prevent uneven pressing.
3. Monitoring and Adjusting Press Parameters
Monitor and maintain the press parameters within the recommended range. Pay attention to the temperature, pressure, and dwell time settings. Regularly calibrate the sensors and gauges to ensure accurate readings. If necessary, make adjustments to optimize the pressing process and achieve desired results.
4. Handling Electrical Components
When performing maintenance tasks involving electrical components, always prioritize safety. Ensure the power is turned off and the equipment is properly grounded before working on any electrical connections. Use insulated tools and wear appropriate personal protective equipment (PPE) to prevent electric shock hazards.
5. Safety Precautions during Maintenance
Maintenance activities on a short cycle press line can involve potential hazards. Prioritize safety by following established safety procedures. Provide proper training to maintenance personnel and ensure they are equipped with the necessary tools and protective gear. Regularly inspect safety devices, such as emergency stop buttons and interlocks, to ensure they are functioning correctly.
1. What is a short cycle press line?
A short cycle press line is an industrial equipment setup used for laminating decorative papers or films onto wood-based panels like MDF or particle board. It operates in short cycles (typically 8–30 seconds) and is widely used in furniture and flooring production.
2. What materials are commonly processed on a short cycle press line?
Melamine-impregnated decorative paper
Medium-density fiberboard (MDF)
Particle board
High-Density Fiberboard (HDF)
3. What are the advantages of using a short cycle press line?
High production efficiency
Consistent lamination quality
Cost-effective operation
Shorter curing time
Minimal manual intervention with automation integration
4. How long is a typical pressing cycle in a short cycle press line?
A typical cycle lasts between 8 to 30 seconds, depending on the thickness of the board, type of laminate, and temperature/pressure settings.
5. What types of finishes can be applied using a short cycle press line?
Glossy
Matte
Wood grain embossing
Stone texture
Pore finishes
6. Is a short cycle press line suitable for small-scale production?
While primarily designed for high-volume production, smaller models or semi-automated lines can be tailored for medium or small-scale factories, especially those focusing on batch or custom orders.
7. Can the press line be customized for different board sizes?
Yes. Most short cycle press lines allow customization or adjustment to process different board sizes and thicknesses—ranging from 4mm to 40mm in thickness and up to 2440mm x 1220mm or larger in dimensions.
8. What safety features are included in a short cycle press line?
Emergency stop systems
Pressure sensors and limit switches
Overheat protection
Guarding and interlocks
Real-time diagnostics and alarms
The short cycle press line and raw board (PB/chipboard/HDF/MDF/ plywood) are pressed together through short cycle press with high pressure,high temperature and short cycle time.
The hot press machine also can press veneer&Phenolic film on MDF,chipboard,plywood.
With different pressure,various of textures can be produced,such as glossy,matte,wood grain,marble etc.
The pressure can from 1200T to 3200T (based on 1220*2440mm board).The raw board size : 1220*2440 / 1220*2745 / 1220*3050 / 1830*2440 / 2100*2800 / 1830*3660 etc. other size can be customized.
The Finished product can be processed to wardrobes,wallboard,flooring,furniture,etc.
| Model | Total Pressure of the Width(kN) | Diameter of Plunger Cylinder(mm) | Number of Plunger Cylinder(pc) | Width Size |
| YXS-1200 | 12000 | φ320 | 6 | 4'x8' 4'x9' 4'x10' 5'x8' 6'x8' 6'x9' 7'x9' more Size Can be Designed |
| YXS-1400 | 14000 | φ340 | 6 | |
| YXS-1600 | 16000 | φ340 | 8 | |
| YXS-1800 | 18000 | φ320 | 8 | |
| YXS-2000 | 20000 | φ340 | 8 | |
| YXS-2400 | 24000 | φ360 | 8 | |
| YXS-2800 | 28000 | φ400 | 8 | |
| YXS-3200 | 32000 | φ420 | 8 |
Model: A
Model A is the basic starting model for short cycle press line, besides press units, it has additional auto board loading machine and manual trimming station.
Model: B
Model B has the extra clean unit for raw boards based on model A,it has additional auto board loading machine and unloading machine.
Model: C
Mode C has the extra clean unit for raw boards based on model B,it has additional Board Laying Machine、Trimming machine、board turnover machine and moving stacking machine.
Model: D
Mode D has the extra clean unit for raw boards based on model C,it has additional Board hooking machine、 Dusting Machine、Positioning table、Transition table、Board Turnover Machine.
Model: F
Model F has the extra clean unit for raw boards based on model D,it has additional Protection plate collection、Cooling Line、Inspection table、Protection plate collection.
Model: S
Model S has the extra clean unit for raw boards based on model F,it has additional automatic paper laying、driven infeed roller conveyor、robots、protection plate collection.
- The Short Cycle Press Line auxiliary time is short, and the press can be closed and pressurized quickly.
The short cycle press line with high technology,high performance,high quality is our technical principle,which can be visualized in whole manufacturing process,routine test and delivery inspection as well as in the control of raw material purchase and stable accessories selection.
1. Regular Cleaning and Lubrication
Regular cleaning and lubrication are fundamental aspects of short cycle press line maintenance. Remove any dust, debris, or adhesive residues from the equipment. Use suitable cleaning agents and non-abrasive materials to avoid damaging the surfaces. Additionally, lubricate the moving parts, such as chains, bearings, and guides, as per the manufacturer's recommendations to minimize friction and wear.
2. Inspection and Maintenance of Heating Elements
The heating elements are critical components of a short cycle hot press line. Inspect them regularly for any signs of damage or malfunction. Check for broken or worn-out wires, loose connections, or hot spots. Replace faulty heating elements promptly to ensure consistent heat distribution and prevent uneven pressing.
3. Monitoring and Adjusting Press Parameters
Monitor and maintain the press parameters within the recommended range. Pay attention to the temperature, pressure, and dwell time settings. Regularly calibrate the sensors and gauges to ensure accurate readings. If necessary, make adjustments to optimize the pressing process and achieve desired results.
4. Handling Electrical Components
When performing maintenance tasks involving electrical components, always prioritize safety. Ensure the power is turned off and the equipment is properly grounded before working on any electrical connections. Use insulated tools and wear appropriate personal protective equipment (PPE) to prevent electric shock hazards.
5. Safety Precautions during Maintenance
Maintenance activities on a short cycle press line can involve potential hazards. Prioritize safety by following established safety procedures. Provide proper training to maintenance personnel and ensure they are equipped with the necessary tools and protective gear. Regularly inspect safety devices, such as emergency stop buttons and interlocks, to ensure they are functioning correctly.
1. What is a short cycle press line?
A short cycle press line is an industrial equipment setup used for laminating decorative papers or films onto wood-based panels like MDF or particle board. It operates in short cycles (typically 8–30 seconds) and is widely used in furniture and flooring production.
2. What materials are commonly processed on a short cycle press line?
Melamine-impregnated decorative paper
Medium-density fiberboard (MDF)
Particle board
High-Density Fiberboard (HDF)
3. What are the advantages of using a short cycle press line?
High production efficiency
Consistent lamination quality
Cost-effective operation
Shorter curing time
Minimal manual intervention with automation integration
4. How long is a typical pressing cycle in a short cycle press line?
A typical cycle lasts between 8 to 30 seconds, depending on the thickness of the board, type of laminate, and temperature/pressure settings.
5. What types of finishes can be applied using a short cycle press line?
Glossy
Matte
Wood grain embossing
Stone texture
Pore finishes
6. Is a short cycle press line suitable for small-scale production?
While primarily designed for high-volume production, smaller models or semi-automated lines can be tailored for medium or small-scale factories, especially those focusing on batch or custom orders.
7. Can the press line be customized for different board sizes?
Yes. Most short cycle press lines allow customization or adjustment to process different board sizes and thicknesses—ranging from 4mm to 40mm in thickness and up to 2440mm x 1220mm or larger in dimensions.
8. What safety features are included in a short cycle press line?
Emergency stop systems
Pressure sensors and limit switches
Overheat protection
Guarding and interlocks
Real-time diagnostics and alarms
